Twin Screw Side Feeder Provider
Table of Contents
Introduction
Welcome to Kriimpas India Pvt. Ltd., where we offer comprehensive solutions for all your material processing needs. Since 2012, we have been dedicated to providing top-notch machinery and services to our valued customers.
The manufacturing industry is always striving for efficiency, accuracy, and consistent quality, particularly in the areas of plastics, chemicals, medicines, and even food processing. Although we frequently hear about the large machinery, such as the reactors, mixers, and extruders, there is an essential part that frequently works in the background but is essential to the entire process: the twin screw side feeder.Understanding twin screw side feeders and, more significantly, locating a trustworthy supplier are crucial if you work in any business that needs to introduce materials into a main processing line, particularly in a precise and regulated manner. We are the best Twin Screw Side Feeder Supplier.
What Exactly Twin Screw Side Feeder
Consider that you are preparing a cake. Your reactor or extruder serves as your primary mixing bowl. The next step is to add chocolate chips, almonds, or perhaps a unique flavoring. Particularly if you require a very particular amount at a very specific time, you can’t just throw them in carelessly. In an industrial setting, a twin screw side feeder achieves just that. It is a specialized piece of machinery made to precisely and reliably add secondary raw materials—typically liquids, flakes, granules, or powders—to the primary processing machinery. We are the best Twin Screw Side Feeder Manufacturer.
Why Choose Kriimpas India Pvt. Ltd
- Twin Screw Side Feeder Specialization: Kriimpas India Pvt. Ltd. has extensive knowledge and experience in the design and production of twin screw side feeders. They guarantee that their solutions are precisely suited to your particular application because they are aware of the subtleties of different materials and their feeding requirements. To ensure peak performance, their feeders are designed for high DO-DI (Displacement Output to Diameter Input) volume and efficiency.
- Sturdy and Long-Lasting Construction: Kriimpas places a high value on longevity and quality. Incorporating wear-resistant steel sleeves into the barrels is one of the sturdy elements used in the construction of their twin screw side feeders, which is especially important when working with abrasive materials like glass fiber. This sturdy design guarantees a long service life and little downtime.
- Kriimpas integrates state-of-the-art design concepts to achieve optimal performance. In order to increase the conveying effect and guarantee outstanding precision and output, their screw segments are frequently intermeshed with equal gaps and a range of pitches. Flexibility and maintenance are further improved by this modular construction via the shaft.
- Human-Centered Design and Operational Ease: Kriimpas builds its side feeders with useful features that make maintenance and operation easy since it recognizes that usability is crucial. This incorporates components like drawers for simple leak cleanup, flat screw heads, adjustable supports, and glass panes for visual inspection. The user experience is improved and operational complexity is decreased by these careful details.
- Tailored Solutions: Every industrial application is different, and Kriimpas India Pvt. Ltd. understands this. They don’t provide a universal strategy. Rather, their team of professionals collaborates directly with customers to comprehend their unique material properties, process needs, and production objectives. By working together, they are able to create and deploy custom twin screw side feeder solutions that are tailored to your requirements, guaranteeing peak performance and smooth integration with your current configuration.
- All-inclusive Material Handling Solutions: Kriimpas provides a broad range of material handling systems, such as circle feeders, auger feeders, vibro feeders, conveying systems, storage silos, and auto weighing and packing machines, in addition to twin screw side feeders. This simplifies project management and procurement since you can depend on a single, reliable supplier for a comprehensive, integrated material handling system.
- Dedication to Technology and Quality: Kriimpas India Pvt. Ltd. is committed to using the newest technological developments and upholding strict quality control protocols. High performance, dependability, and efficiency are ensured by the careful engineering and use of premium raw materials in the manufacturing of their products. To keep up with the demands of the industry, they are always coming up with new ideas.
- Outstanding After-Sales Support: A trustworthy partner offers assistance after the transaction. Installation, commissioning, training, and continuing maintenance are all included in Kriimpas’ all-inclusive support. In order to guarantee that your equipment continues to function at its best for many years to come, their dedicated staff is constantly on hand to handle any technical concerns or questions.
Applications of Twin Screw Side Feeders
- Perhaps the most extensive application area is the compounding of plastics. In order to create customized plastic compounds for the automotive, construction, packaging, and consumer goods industries, side feeders are essential for adding a variety of fillers (calcium carbonate, talc), reinforcing fibers (glass fibers, carbon fibers), pigments, flame retardants, UV stabilizers, and other additives to base polymers.
- Production in Masterbatch: In masterbatch manufacturing, a basic polymer is combined with extremely concentrated pigments or additives. Side feeders guarantee accurate dosage of highly concentrated ingredients, resulting in a finished product with constant color and functionality.
- Cable Compounding: To obtain the required electrical and mechanical qualities for cable insulation and sheathing, particular fillers and additives are used. For these components to be introduced precisely, side feeders are essential.
- Processing of Rubber and Elastomers: Side feeders are used to introduce different fillers, curing agents, and other additives to rubber compounds, much like they are for plastics.
- Powder Coatings: Side feeders are used in the manufacturing of powder coatings to combine different resins, pigments, and additives to produce particular color and performance attributes.
- Food & Feed Processing: Although they are less frequently employed for direct food contact, some specialist side feeders are utilized in various food and animal feed applications to introduce useful additives or minor components, especially when accurate, low-rate feeding is needed.
- Pharmaceutical and Chemical Industries: Twin screw side feeders can provide the necessary accuracy and control for certain chemical processes or pharmaceutical formulations necessitating precise dosing of materials.
Table Specifications of Twin Screw Side Feeders
| Parameter | Specification |
|---|---|
| Product | Twin Screw Side Feeders |
| Screw Type | Co-Rotating/Counter-Rotating Twin Screws |
| Screw Diameter (mm) | 30 / 50 / 70 |
| Feeding Capacity (kg/hr) | 30 – 1000 |
| Motor Power (HP) | 2 – 10 |
| Screw Material | Nitrided Steel / Stainless Steel |
| Hopper Capacity (litres) | 50 – 200 |
| Feeding Speed Control | Variable Frequency Drive (VFD) |
| Mounting Position | Side-Mounted on Extruder Barrel |
| Material Compatibility | Glass Fiber, Calcium Carbonate, Talc, Pigments, Additives |
| Drive Type | Direct Drive / Chain Drive |
| Cleaning & Maintenance | Easy Disassembly Design |
| Optional Features | Heating Jacket, Cooling System, Level Sensors |
Advantages of Twin Screw Side Feeder
- The greatest benefit is probably superior material handling. Materials that are challenging to feed through conventional top feeders are well handled by twin screw side feeders. They guarantee a consistent supply of material to your primary process by preventing problems like bridging, ratholing, and irregular flow. This is particularly important for materials that are prone to aeration, have sticky qualities, or have a low bulk density.
- Improved Processing Efficiency: Side feeders maximize mixing, compounding, and reaction times by enabling ingredients to be added precisely where and when needed in the extrusion process. Higher throughput and quicker manufacturing cycles may result from this. For example, the melting time of other materials can be shortened by adding specific fillers downstream.
- Better Product Quality: Reliable and accurate feeding results in consistently high-quality products. A homogenous, evenly distributed end product with enhanced qualities is produced when each component is added in the optimal amount and at the appropriate moment. This is essential for uses including reactive extrusion, masterbatches, and compounding engineering polymers where exact formulas are essential.
- Decreased Wear and Tear on Main Extruder: The screws and barrels of the main extruder can be considerably less worn by adding abrasive materials through a side feeder, downstream of the initial melting zone. This reduces maintenance expenses and increases the longevity of your pricey equipment.
- Optimal Degassing and Venting: Volatile gases may be released during the manufacturing of specific polymers or chemicals. Strategic placement of side feeders can improve degassing and provide higher-quality, void-free products. By avoiding air entrapment, this also aids in sustaining steady torque inside the extruder.
- Cost Savings: Twin screw side feeders significantly lower long-term costs by increasing productivity, cutting down on material waste, prolonging equipment life, and making it possible to process more difficult and frequently less expensive raw materials.
Types of Twin Screw Side Feeders
Standard Twin Screw Side Feeder
- Suitable for most plastic and polymer materials.
- Offers controlled feeding of bulk powders, pellets, and granules.
- Commonly used in masterbatch and compounding applications.
Fiber Feeding Twin Screw Side Feeder
- Specially designed for handling fibers like glass fiber, carbon fiber, or natural fibers.
- Prevents fiber damage and ensures uniform dispersion.
- Widely used in automotive and aerospace polymer compounding.
High-Temperature Twin Screw Side Feeder
- Built to feed materials that require higher temperature tolerance.
- Suitable for engineering polymers and high-temperature compounding.
Low Bulk Density Material Feeder
- Designed for feeding low bulk density materials like talc, calcium carbonate, or aerogels.
- Equipped with agitators to avoid bridging and clogging.
Custom-Built Twin Screw Side Feeder
- Tailor-made as per specific client needs.
- Can be designed for unusual materials, special process conditions, or specific extruder configurations.
Conclusion
Every increase in process efficiency has a direct impact on increased profitability and product quality in the cutthroat world of modern production. The Twin Screw Side Feeder is a strategic investment that can greatly improve the efficiency of your compounding and extrusion lines. It is more than just a piece of machinery. It is a priceless tool because of its capacity to accurately handle challenging materials, enhance mixing, lessen wear, and boost throughput. We are the best Best Twin Screw Side Feeder Provider.
Take into consideration Kriimpas India Pvt. Ltd.’s dependable solutions and demonstrated experience if you want to improve your material feeding procedures and boost your output. Our goal is to give your company the best material handling systems available in India so it can reach new heights of success. Get in touch with us right now to talk about your unique needs and find out how our Twin Screw Side Feeders can completely transform your business.
