Twin Screw Feeders and De Gasing Unit
Introduction
Welcome to Kriimpas India Pvt. Ltd., where we offer comprehensive solutions for all your material processing needs. Since 2012, we have been dedicated to providing top-notch machinery and services to our valued customers.
In modern industries, efficiency, accuracy, and quality control play a very essential role. Advanced machinery is needed to handle raw materials, feed them into systems, and guarantee that the finished product is flawless, whether the industry is plastic processing, chemical manufacture, pharmaceuticals, or food production. Two such vital machines are Twin Screw Feeders and De-Gasing Units.Our specialty at Kriimpas India Pvt. Ltd. is offering top-notch engineering solutions with a strong emphasis on quality, innovation, and client satisfaction. Our De-Gasing Units and Twin Screw Feeders are made to assist companies in achieving better product quality, precise dosing, and increased production. We are the best Twin Screw Feeders and De Gasing Unit Manufacturer.
Why of Twin Screw Feeders and De Gasing Unit
Consider attempting to make a cake without measure your materials precisely. The outcome would be uncertain. The production of polymers follows the same idea. The “measuring cup” of the extrusion process is the twin screw feeder. It is intended to supply a steady and accurate flow of bulk materials, such as flakes, pellets, or powders, into the primary processing device, which is usually a twin screw extruder.
A twin screw feeder uses two intermeshing screws that move in the same direction, as opposed to a single-screw feeder, which occasionally causes material to condense or bridge across the screw. By actively conveying the material and offering a self-cleaning action, this design avoids obstructions and guarantees a constant, consistent feed rate. For materials that are prone to adhering, packing, or having a low bulk density, this is particularly crucial. We are the best Twin Screw Feeders and De Gasing Unit Supplier.
Why Choose Kriimpas India Pvt. Ltd
- Outstanding Quality and Sturdiness: Our machinery is made to last. To make sure our machines are sturdy, dependable, and require little maintenance, we employ premium materials and precision engineering. We are dedicated to offering you a steady return on your investment over the long run.
- Tailored Solutions: We reject the idea of a one-size-fits-all strategy. In order to comprehend our clients’ unique material and processing requirements, we collaborate closely with them. Our technical staff creates custom twin-screw feeders and de-gassing units that are tailored to your particular use case.
- Innovation and Knowledge: Our group of professionals is up to date on the latest developments in industrial processing technologies. We never stop innovating to make our machines more functional, safe, and efficient. Partnering with Kriimpas gives you access to decades of cumulative experience and a progressive mindset.
- All-inclusive Support: After the sale, our partnership with you continues. From installation and training to after-sales servicing and maintenance, we provide first-rate client assistance. Our goal is to keep your equipment operating smoothly and effectively for many years to come.
- Experience and Expertise: Our staff has years of experience in the field and a thorough understanding of the demands and difficulties of contemporary production. We use this knowledge to the design and production of dependable and inventive gear.
- Advanced Technology: To guarantee maximum performance, energy savings, and great efficiency, our twin screw feeders and de-gassing machines are constructed using cutting-edge technology. Our machinery is made to be as productive as possible while reducing waste.
- Sturdy and Sturdy Design: Our machines are made to last. To ensure longevity, particularly when processing abrasive materials, we employ premium, wear-resistant materials like nitrided steel. Less downtime and a higher return on investment are the results of this.
- Broad Product Offering: We provide a full line of material handling systems, including extruders, conveying systems, and more, in addition to twin screw feeders and de-gassing units. This enables you to purchase all of the equipment you need from one reliable supplier.
- Complete Support: Kriimpas India Pvt. Ltd. offers complete support at every stage, from original design and consultation to installation, commissioning, and post-purchase care. Our first goal is your success.
- Dedication to Quality: We are committed to providing goods that not only fulfill but also surpass industry requirements. You may obtain superior final products with the help of our twin screw feeders, which provide accurate and consistent feeding, and our degassing devices, which guarantee high-quality, bubble-free output.
Applications of Twin Screw Feeders and De Gasing Unit
1. Plastics Industry
- Feeding of polymer powders, additives, and colorants.
- Removal of trapped gases during extrusion to produce bubble-free plastic sheets, films, and pipes.
2. Food Processing
- Handling of flour, starch, sugar, cocoa, and other powders with precision.
- Ensures moisture removal to maintain product freshness and stability.
3. Pharmaceutical Industry
- Accurate dosing of powders and granules in medicine production.
- Degassing helps maintain purity and effectiveness of pharmaceutical products.
4. Chemical Industry
- Feeding of chemicals, resins, and additives with controlled accuracy.
- Degassing prevents chemical reactions caused by trapped air or moisture.
5. Rubber and Polymer Industry
- Feeding rubber compounds with additives for better mixing.
- Removing volatile gases during vulcanization and extrusion processes.
6. Agriculture and Fertilizer Industry
- Feeding fertilizers, pesticides, and crop nutrients in exact proportions.
- Ensures moisture removal to prevent clumping and spoilage.
7. Paints and Coatings
- Feeding pigments, powders, and binders in precise ratios.
- Degassing prevents bubbles and ensures smooth coating quality.
Specifications Table of Twin Screw Feeders and De Gasing Unit
| Specification | Twin Screw Feeder | De-Gasing Unit |
|---|---|---|
| Material | Twin Screw Feeders and De Gasing Unit | 50 – 5000 kg/hr (depending on application) |
| Material Compatibility | Powders, granules, additives, fillers | Thermoplastics, rubber, chemical compounds |
| Screw Type | Co-rotating / Counter-rotating | Single / Twin Screw Extruder Integration |
| Feeding Accuracy | ± 0.5 – 1% | Gas removal up to 98% efficiency |
| Construction Material | Stainless Steel / Special Alloys | Stainless Steel / Wear-resistant Alloys |
| Control System | PLC / HMI-based automation | Integrated vacuum and venting system |
| Cleaning & Maintenance | Easy disassembly and cleaning | User-friendly, low maintenance |
| Applications | Plastics, Pharma, Food, Chemicals | Plastics, Rubber, Pharma, Chemicals |
Benefits of Twin Screw Feeders and De Gasing Unit
- Accurate and Consistent Dosing: The primary benefit of twin screw feeders is their ability to deliver accurate and repeatable dosing. This degree of precision is necessary for a variety of applications, such as continuous mixing, compounding, and chemical reactions, in order to preserve product quality.
- Handling Difficult Materials: Twin screw feeders can be used to handle materials that are challenging to handle, such as those that are sticky, powdery, or flaky. The screws’ self-wiping motion guarantees a constant flow and prevents material from sticking together.
- Versatility: Twin screw feeders are highly versatile and can be used in a range of sectors, such as the food, plastics, chemical, and pharmaceutical industries. They can be used for a number of purposes, such as dosing small amounts of materials, adding colors and additives, and feeding raw ingredients.
- Decreased Product Degradation: Twin screw feeders handle materials carefully in contrast to other feeding methods. As a result, the product’s physical and chemical properties are maintained and its degradation is reduced.
- Better Product Quality: By eliminating voids, bubbles, and other imperfections, degassing units enhance the quality of the final product. This is particularly vital in applications like the production of plastic films, sheets, and profiles where both mechanical strength and aesthetic appeal are critical.
- Improved Mechanical Strength: The material’s tensile and impact strengths are among its mechanical properties that are improved by the removal of volatile chemicals.
- Increased Process Efficiency: By reducing the quantity of discarded items and raising the extruder’s output, degassing machines increase process efficiency. The material’s lack of volatile compounds further reduces the frequency of machine cleaning and maintenance.
- Decreased Energy Consumption: By reducing the processing temperature, degassing machines can also aid in reducing energy consumption. This is because the elimination of volatile chemicals lowers the material’s viscosity, making it easier to process.
- Minimizing Segregation: When working with blends of different materials, segregation can be a big difficulty, resulting to irregularities in the final product. By gently moving the material, twin screw feeders reduce particle segregation and preserve the blend’s homogeneity.
- Better Process Control: Manufacturers may optimize their operations and improve product quality, energy efficiency, and throughput by precisely controlling feed rates.
Types of Twin Screw Feeders and De Gasing Unit
1. Co-Rotating Twin Screw Feeder
- Both screws rotate in the same direction.
- Suitable for free-flowing materials.
- Ensures high-speed feeding with excellent mixing.
2. Counter-Rotating Twin Screw Feeder
- Screws rotate in opposite directions.
- Provides better control over sticky or non-free-flowing materials.
- Ideal for difficult powders and fiber feeding.
3. Open Screw Design Feeder
- Designed for easy cleaning and maintenance.
- Best for industries like food and pharma where hygiene is critical.
4. Enclosed Screw Design Feeder
- Offers dust-free operation.
- Suitable for fine powders and hazardous materials.
5. Gravimetric Twin Screw Feeder
- Works with weight-based feeding for maximum accuracy.
- Perfect for industries requiring strict recipe control.
6. Volumetric Twin Screw Feeder
- Delivers a fixed volume of material per rotation.
- Cost-effective and suitable for basic applications.
Conclusion
More than just pieces of equipment, twin screw feeders and degassing units are essential parts of innumerable industrial processes that boost productivity, enhance product quality, and cut waste. Businesses may guarantee consistency, dependability, and higher performance in their final goods by investing in these technologies.
In India, Kriimpas India Pvt. Ltd. is leading the way in providing these crucial solutions. To improve your manufacturing procedures and reach new heights of operational excellence, we cordially encourage you to collaborate with us. To find out how our Twin Screw Feeders and Degassing Units may revolutionize your manufacturing line, get in touch with us right now.
